Facilities

ALLEN REINFORCED PLASTICS (P) LTD. HYDERABAD. HIGHLIGHTS OF OUR PRODUCTION, QUALITY CONTROL AND TOOL ROOM FACILITIES

COMPUTER CONTROLLED (CNC) FILAMENT WINDING INSTALLATIONS (5 UNITS)

 

COMPRISING OF -

  • Winding Machine Tool
  • Roving Dispenser with Automatic Tension Controllers.
  • Temperature Controlled Resin Bath.
  • Computer with Teach Mode Provision for Complex Shapes.
  • Control Cabinet with Safety Alarms / Stops.
  • Provided With Uninterrupted & Stabilized Power Supply.

SOFTWARES –

THE FILAMENT WINDING PROCESSES ARE BACKEDUP BY LATEST VERSIONS OF I) CADFIL, U.K

  • CADFIL, U.K AND
  • CADWIND, Brussels, softwares for AXI & Non AXI – Symmetric products with Following Provisions,
  • Mandrel Modeling
  • Fibre Path Generation
  • Indexing and Progression
  • Fibre Angles and Laminate Thickness Determination
  • Program Editable at Remote Terminals Etc.
  • Teach mode operation

COMPOSITE PRO - From Peak Composite Innovations, LLC, USA, Software package for

  • Lamina micromechanics.
  • 2D/3D Material Property Predictions
  • F.E. Analysis On Composites

 

  • COMPUTER CONTROLLED AUTOCLAVE: for High Compaction, Proper Bonding & Void Free Construction of Composites. Jobs up to 4.20 meters long and 2.6 meters in diameter can be handled in this Autoclave.
  • PREPREGGING PLANT:- an indigenously designed and fabricated, vertical type, with variable speed control (0.1mtrs/min. to 4mtrs./min) and 4 different temperature zones (Including preheating). Squeeze rollers are provided on line, to get uniform impregnation and to avoid resin rich pockets, folds, etc. Dedicated standby power supply to avoid Prepreg curing in case of power failures is also connected on line.
  • HYDRAULIC PRESS -400 tones capacity with platen size 620mm x 600mm and daylight of 700mm.
  • RUBBER EXTRUSION PLANT :- - can extrude Rubber sheets with a maximum width of 1000mm and thickness ranging from 1mm to 3mm for continuous length of any dimension.

180 KVA-APSEB POWER SUPPLY SUPPORTED BY 180KVA (1NO.), 75KVA (3NOS.) & 62.5 KVA (1NO.) DIESEL GENERATORS ensures round the clock power supply to the entire Plant, taking care of Power Failures/Load Shedding etc.,

  • RESIN TRANSFER MOULDING EQUIPMENT (RTM), imported from `Applicator’, Sweden, provides composite products of both sides excellent finish, suitable for mass production with repeatability and reliability.
  • ELECTROPLATING: Anodizing and cadmium plating facilities are available in-house.
  • COLD STORAGE-Useful dimensions of 8 ft. x 8 ft. x 8 ft.
    Temperature range up to – 200C.
    Refrigeration capacity – 30000 BTU/hr.
  • GELCOATING MACHINE :- MACHINE imported from ‘Applicator’, Sweden, Provides Error Free Gelcoat Application on to the Mould to Yield Excellent Finish on the End Product.
  • VACUUM IMPREGNATION (UNDER CONTROLLED PRESSURE) EQUIPMENT: Ideally Suited For Manufacture of High Voltage Electrical Grade Products And Other High Performance Items.
  • NUMERICALLY CONTROLLED, PROGRAMMABLE OVENS :- Ensure Proper Adherence to Recommended Curing Cycle for the composite material to give the best mechanical properties, Recording Time Vs. Temp. Profile.And The Job Rotating System with Exhaust Incorporated in the Oven ensures Uniform Distribution of Resin and Lump Free Laminate Construction of the Composite.
  • QUALITY CONTROL EQUIPMENT & FACILITIES: The in house quality control equipment and facilities include CNC universal testing, Hardness testing (Brinnel & Rock well), Impact testing, Dynamic Balancing, Ultrasonic testing, Viscosity measurement, Gauges calibration facility, precision metrology equipment, Measuring instruments and Gauges,Hydraulic (External & Internal) pressure test, Pneumatic pressure test, Drop test, leak test facilities.Simulated Mine Laying &buoyancy test bed with 10 tones Gantry Crane is a special purpose test facility available in-house.
  • INHOUSE MACHINING AND ASSEMBLY FACILITIES: Combined with Highly Skilled Workforce Takes Care of Precise Control over the Close Machining and assembly Tolerances required for critical jobs. Comprise of CNC Lathes, Drilling, Milling, Cutting, Welding, Grinding, Trimming, Buffing Machines, Parting Fixtures, Standard and special purpose Gauges, Jigs, Fixtures and Templates for Machining and Assembly.
  • MATERIAL HANDLING EQUIPMENT :includes EOT Cranes, Gantry Crane Trolleys, Lifting beams, Handling and Tilting fixtures etc.
  • DESIGN & MANUFACTURE: of precision oriented tooling for various processes / products.
  • SERVO - STABILIZERS: to provide regulated Power Supply to the CNC/ critical equipment.
  • AUTOMATIC DUST EXTRACTION EQUIPMENT: to provide ECO Friendly and safe working environment.
  • AIR CONTIONED, DUST FREE & HUMIDITY CONTROLLED ATMOSPHERE: for processes, quality control and storage purposes.
  • CENTRALIZED COMPRESSED AIR FACILITY: for taking care of all the pneumatic / compressed Air requirement of the entire plant and machinery.
  • SAFETY: aspects include Firefighting Equipment, First Aid Facilities, Security Equipment, and Safety Aids for the work force.

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